So, I setup the dies reading along in the Dillon 550b manual. The bullet seating die is set at the OAL I wanted at 1.135, crimp die set, and bell and powder measure set.
When I was adjusting the seating die, the only case on the shell plate was the one under the seating die.
With everything set I ran a few rounds one at at time through all the stations so I could watch each operation. The OAL of those was still on.
Next I began running in progressive mode that would be normal for this press. After running several rounds through always checking the powder level before placing a bullet on the case, and stopping to re-check powder weight after 5, I started loading some more.
I ended up making a run of 20 rounds total. Now when I mic'd the OAL it is +.002 to +.0045 over my goal OAL of 1.135. I did use my barrel as a case guage and they were fine (Two were still at 1.135 and 1 at 1.1345).
I suspect that when I set the original OAL with only one case on the shell plate all the force from the stroke was focused at the position, and when I was running with cases at all positions the force was distributed more because of the sizing, belling, seating, and crimping going on.
Does that sound about right?
Should I always adjust seating depth with cases in all stations?
Did I miss a step in the manual?
Other dies settings were fine.
BTW after I was finished I weighed each round on the scale making sure they were all about the same, but that's just me since this was my first run at this.